Technical Guide

Hastelloy B-3: Hydrochloric Acid Resistance & Chemical Processing

UNS N10675 / W.Nr. 2.4600 — Nickel-molybdenum alloy with superior resistance to hydrochloric acid at all concentrations and temperatures, plus improved thermal stability and fabricability over B-2.

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Overview

Hastelloy B-3 (UNS N10675 / W.Nr. 2.4600) is a nickel-molybdenum alloy in the same family as Hastelloy B-2 but with substantially improved thermal stability, fabrication characteristics, and resistance to stress-corrosion cracking. It was developed to maintain the excellent hydrochloric acid resistance of B-2 while overcoming that alloy's tendency to form deleterious intermetallic phases (Ni4Mo and Ni3Mo) during exposure in the 650-870°C range. These phases had caused premature failure in welded fabrications and heat-affected zones of B-2 equipment.

The alloy contains approximately 65% nickel and 27-32% molybdenum, with carefully controlled additions of iron, chromium, cobalt, tungsten, and manganese. Unlike Hastelloy C-type alloys, B-3 contains only 1-3% chromium, which means it has very limited resistance to oxidizing media. For this reason, Hastelloy B-3 should be used only in reducing environments or in systems where chlorides, hydrogen chloride, or reducing acids are the primary concern.

Hastelloy B-3 exhibits exceptional resistance to pure hydrochloric acid across the entire concentration range, from dilute solutions to the gaseous hydrogen chloride environment above boiling concentrated acid. It also resists sulfuric acid, phosphoric acid, acetic acid, formic acid, and many non-oxidizing chloride salts. Its performance in hydrochloric acid is generally superior to that of zirconium in certain temperature-concentration regimes and is unmatched among commercially available nickel alloys. When selecting materials for hydrochloric acid service, engineers should verify that no oxidizing species such as ferric or cupric ions are present, as these can dramatically accelerate attack on low-chromium alloys.

The improved thermal stability of Hastelloy B-3 is achieved by reducing the iron content and carefully balancing chromium, cobalt, and tungsten compared with B-2. This composition minimizes the precipitation of ordered Ni-Mo intermetallic phases that embrittle B-2 during intermediate-temperature exposure. As a result, B-3 retains better ductility in the weld heat-affected zone and is less prone to cracking during repair welding or after brief overheating during service. The alloy still requires low heat input welding and rapid cooling through the 650-870°C range, but its process window is significantly wider.

Fabrication of Hastelloy B-3 is similar to other austenitic nickel alloys. Cold forming requires more force than stainless steel due to the high molybdenum content, and the alloy work-hardens rapidly. Annealing between forming operations is typically performed at 1066°C followed by rapid cooling. Welding should use matching ERNiMo-10 filler metal and gas tungsten arc welding with argon backing gas to prevent oxidation. Because of the low chromium content, surface cleanliness is critical; iron contamination from carbon steel tools or fixtures can cause severe galvanic corrosion in service.

At Hangbo Alloy Group, Hastelloy B-3 is supplied as plates, sheets, bars, seamless and welded pipes, fittings, and welding consumables for chemical processing, pharmaceutical manufacturing, and specialty acid-handling equipment. We provide material with full chemical and mechanical certification and can perform non-destructive testing on request.

Quick Specifications

N10675
2.4600
9.22 g/cm3
1370 - 1418 °C (2498 - 2584 °F)
760 MPa (110 ksi)
350 MPa (51 ksi)
450 °C (842 °F)
40%

Chemical Composition (ASTM B333 / B335)

The chemistry of Hastelloy B-3 is optimized for thermal stability without sacrificing corrosion resistance. Molybdenum is the dominant alloying element and is responsible for resistance to reducing acids. Chromium is intentionally limited because high chromium would form oxides that degrade performance in strongly reducing conditions. Iron and tungsten provide solid-solution strengthening, while carbon and silicon are kept extremely low to minimize carbide and intermetallic phase formation.

ElementMin %Max %
Nickel (Ni)65.0Balance
Molybdenum (Mo)27.032.0
Iron (Fe)1.03.0
Chromium (Cr)1.03.0
Cobalt (Co)3.0
Tungsten (W)3.0
Manganese (Mn)3.0
Silicon (Si)0.10
Carbon (C)0.01
Phosphorus (P)0.03
Sulfur (S)0.01
Titanium (Ti)0.20
Copper (Cu)0.20
Tantalum (Ta)0.20
Nickel + Molybdenum94.0

Physical Properties

Hastelloy B-3 has a face-centered cubic austenitic structure in the annealed condition. Its physical properties are typical of high-molybdenum nickel alloys: relatively high density due to the molybdenum content, low thermal conductivity, and moderate thermal expansion. These properties should be considered during welding and thermal processing to minimize distortion and residual stress.

PropertyValueUnit
Density9.22g/cm3
Melting Range1370 - 1418°C
Specific Heat (21°C)377J/kg·K
Thermal Conductivity (21°C)11.1W/m·K
Electrical Resistivity (21°C)1.37μΩ·m
Modulus of Elasticity (21°C)216GPa
Mean Coefficient of Thermal Expansion (20-100°C)10.6μm/m·°C
Curie Temperature-196°C

Mechanical Properties at Room Temperature

Hastelloy B-3 is normally supplied in the solution-annealed condition. The annealing treatment dissolves any residual secondary phases and restores maximum ductility and corrosion resistance. The mechanical properties listed below are typical for annealed plate and bar per ASTM B333 and ASTM B335.

PropertyValue
Tensile Strength760 MPa (110 ksi)
Yield Strength (0.2% offset)350 MPa (51 ksi)
Elongation in 2 inches40%
Reduction of Area55%
Hardness85 - 95 HRB
Charpy V-notch Impact (room temp)230 J

High-Temperature Mechanical Properties

Hastelloy B-3 is not a high-temperature alloy. Its useful service range is limited by oxidation resistance and by the need to avoid prolonged exposure in the 650-870°C sensitization range. Equipment should be designed so that operating temperatures remain below 450°C in reducing acid service, and welding repairs should use low heat input to keep the heat-affected zone outside the critical temperature range.

Temperature (°C)Tensile Strength (MPa)Yield Strength (MPa)Elongation (%)
21 (Room)76035040
10071031042
20067528543
30065026544
40062025045
50057023546
60049022048
70036019052

Corrosion Resistance

Hastelloy B-3 is the material of choice for severe hydrochloric acid service and offers the best resistance to pure hydrochloric acid of any wrought nickel alloy. It also performs well in other strongly reducing acids and in chloride-bearing environments where oxidizing species are absent or tightly controlled.

Resistance to Specific Media:

  • Hydrochloric Acid: Exceptional resistance at all concentrations and temperatures up to the boiling point. Corrosion rates are typically below 0.25 mm/year even in boiling 20% HCl and remain low in concentrated acid at moderate temperatures.
  • Sulfuric Acid: Good resistance to sulfuric acid at moderate concentrations and temperatures. Performance is best in deaerated acid; aeration or the presence of oxidizing salts can increase corrosion rates.
  • Phosphoric Acid: Resistant to pure phosphoric acid and many impure industrial grades containing fluorides and chlorides, where it outperforms stainless steels and many nickel-chromium-molybdenum alloys.
  • Organic Acids: Excellent resistance to formic acid, acetic acid, and other non-oxidizing organic acids at elevated temperatures.
  • Hydrogen Chloride Gas: Resists dry hydrogen chloride gas at temperatures up to 540°C, making it suitable for process lines and heat exchangers in chlorination processes.
  • Chloride Stress Corrosion Cracking: Highly resistant to chloride-induced stress corrosion cracking, although its resistance to pitting and crevice corrosion in oxidizing chloride environments is limited by the low chromium content.
  • Oxidizing Environments: Not recommended for nitric acid, ferric or cupric chloride solutions, or other strongly oxidizing media. For these services, Hastelloy C-276 or C-22 should be used.

Applications

Hastelloy B-3 is selected specifically for equipment exposed to reducing acids where other alloys would fail rapidly. Its improved thermal stability has expanded its use to welded fabrications and complex equipment that may experience intermittent elevated temperatures during processing or cleaning cycles.

  • Chemical Processing: Hydrochloric acid evaporators, distillation columns, heat exchangers, reactors, and transfer piping in chlor-alkali and fine chemical plants.
  • Pharmaceutical Manufacturing: Acid recovery systems, reaction vessels, and filtration equipment handling hydrochloric acid and acid chlorides.
  • Petrochemical: Alkylation unit equipment, acid regeneration plants, and sour water strippers handling hydrochloric and sulfuric acids.
  • Fertilizer Production: Components in phosphoric acid and superphosphate processes where both acid attack and erosion are concerns.
  • Pollution Control: Scrubbers and ducting for hydrogen chloride and chlorine gas removal, where oxidizing contaminants are absent.
  • Pulp and Paper: Digesters and bleach plant equipment in specialized applications involving chloride liquors and reducing acid environments.

Available Product Forms

Hangbo Alloy Group manufactures and stocks Hastelloy B-3 in a wide range of product forms suitable for chemical plant construction and repair. All material is supplied with certified chemical and mechanical test reports and can be inspected to customer-specified NDT levels.

  • Plates & Sheets: ASTM B333, thickness 0.5 mm to 50 mm, hot-rolled or cold-rolled, solution annealed and descaled.
  • Round Bars: ASTM B335, diameters 6 mm to 250 mm, hot-rolled or cold-drawn, for machined components and fasteners.
  • Seamless Tubes & Pipes: ASTM B622, OD 6 mm to 219 mm, for heat exchangers, condensers, and process piping.
  • Welded Tubes & Pipes: ASTM B619 and B626 for larger diameter or thinner wall process lines and heat exchanger tubing.
  • Forgings and Fittings: ASTM B564 and ASTM B366, custom flanges, elbows, tees, and reducers per ASME B16.9 and B16.5.
  • Welding Wire: AWS A5.14 ERNiMo-10, precision layer-wound for fabrication and repair of B-3 equipment.

Related Standards

StandardDescription
ASTM B333Plate, Sheet, and Strip
ASTM B335Bar and Rod
ASTM B622Seamless Pipe and Tube
ASTM B619Welded Pipe
ASTM B626Welded Tube
ASTM B564Forgings
ASTM B366Fittings
AWS A5.14Welding Wire (ERNiMo-10)
ASME SB-333Boiler and Pressure Vessel Code

Contact Us for Hastelloy B-3

Hangbo Alloy Group is a leading supplier of Hastelloy B-3 plates, bars, tubes, pipes, and fittings for severe acid service. We provide technical guidance on material selection, welding procedures, corrosion testing, and export packaging. Our quality system ensures full traceability from melt to final product.

For quotations, material certifications, or technical consultation, contact our sales team or call +86-136-1165-6360. We typically respond within 10 minutes.

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