Technical Guide

Nimonic 90: Creep Resistance & Gas Turbine Applications

UNS N07090 / W.Nr. 2.4632 — Chemical composition, mechanical properties, creep-rupture data, and high-temperature performance for gas turbine engineers and procurement professionals.

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Overview

Nimonic 90 (UNS N07090 / W.Nr. 2.4632) is a precipitation-hardenable nickel-chromium-cobalt superalloy developed by Special Metals (formerly Wiggin Alloys) for high-temperature service in gas turbine engines. The alloy is strengthened by the addition of titanium and aluminum, which form the gamma-prime (Ni3(Ti,Al)) precipitate during aging treatment. The cobalt addition enhances solid-solution strengthening and raises the solvus temperature of the gamma-prime phase, enabling Nimonic 90 to operate at temperatures up to approximately 920°C (1688°F).

Compared to the earlier Nimonic 80A, Nimonic 90 offers significantly higher stress-rupture strength and creep resistance at elevated temperatures, making it the preferred choice for critically stressed rotating components in gas turbines. The alloy is supplied in the solution-annealed condition and aged to develop its full strength potential through a controlled two-step precipitation treatment.

Quick Specifications

N07090
2.4632
8.19 g/cm3
1360 °C (2480 °F)
1235 MPa (179 ksi)
810 MPa (117 ksi)
920 °C (1688 °F)
28%

Chemical Composition (AMS 5829 / BS HR 501)

The chemical composition of Nimonic 90 is designed to optimize the balance between precipitation hardening from the gamma-prime phase and solid-solution strengthening from chromium and cobalt. The titanium-to-aluminum ratio is carefully controlled to ensure the formation of the desired strengthening precipitates without promoting the formation of deleterious phases such as eta (Ni3Ti) platelets.

ElementMin %Max %
Nickel (Ni)BalanceBalance
Chromium (Cr)18.021.0
Cobalt (Co)15.021.0
Titanium (Ti)1.803.00
Aluminum (Al)0.802.00
Iron (Fe)1.50
Manganese (Mn)1.00
Silicon (Si)1.00
Carbon (C)0.13
Copper (Cu)0.50
Boron (B)0.020
Zirconium (Zr)0.15
Sulfur (S)0.015

Physical Properties

Nimonic 90 has a face-centered cubic (FCC) austenitic matrix that remains stable across its entire service temperature range. The alloy's physical properties reflect the high nickel and cobalt content, which contribute to its relatively high density and moderate thermal conductivity. The low thermal expansion coefficient is advantageous for components that undergo thermal cycling, as it reduces thermal fatigue stresses.

PropertyValueUnit
Density8.19g/cm3
Melting Range1330–1360°C
Specific Heat (21°C)448J/kg·K
Thermal Conductivity (21°C)9.8W/m·K
Electrical Resistivity (21°C)1.30μΩ·m
Modulus of Elasticity (21°C)226GPa
Mean Coefficient of Thermal Expansion (21–100°C)12.7μm/m·°C
Mean Coefficient of Thermal Expansion (21–800°C)16.1μm/m·°C

Mechanical Properties at Room Temperature

The following data represents typical properties for Nimonic 90 in the fully heat-treated condition (solution annealed + aged). The standard heat treatment consists of solution annealing at 1080°C for 8 hours followed by air cooling, then aging at 705°C for 16 hours followed by air cooling. This two-step treatment precipitates the gamma-prime strengthening phase in an optimal distribution.

PropertyValue
Tensile Strength1235 MPa (179 ksi)
Yield Strength (0.2% offset)810 MPa (117 ksi)
Elongation in 50 mm28%
Reduction of Area30%
Hardness (Rockwell C)35–42 HRC
Impact Strength (Charpy V-notch, room temp)40 J

High-Temperature Mechanical Properties

Nimonic 90 retains a substantial proportion of its room-temperature strength at elevated temperatures, which is the hallmark of a gamma-prime strengthened superalloy. The precipitate remains effective as a dislocation barrier up to approximately 80% of its solvus temperature, after which the strengthening contribution declines rapidly as the gamma-prime phase coarsens and eventually dissolves. The following data shows typical tensile properties at temperature for fully heat-treated material.

Temperature (°C)Tensile Strength (MPa)Yield Strength (MPa)Elongation (%)
21 (Room)123581028
300110075025
500105070022
600102068020
70088062018
80065048022
90035023035

Stress-Rupture Properties

One of the most critical properties for gas turbine applications is the stress-rupture strength. Nimonic 90 demonstrates excellent creep-rupture performance, which is why it has been specified for turbine blades and discs in both aero and industrial gas turbines for decades. Typical 100-hour rupture stresses at various temperatures are shown below.

Temperature (°C)100-hr Rupture Stress (MPa)1000-hr Rupture Stress (MPa)
600710610
700455350
750340245
800230150
85014585
9008040

Corrosion Resistance

Nimonic 90 has good oxidation resistance at elevated temperatures due to its 18–21% chromium content, which promotes the formation of a tenacious and protective chromium oxide (Cr2O3) scale. However, it is important to note that Nimonic 90 is primarily designed for high-temperature mechanical performance rather than aqueous corrosion resistance. Its corrosion behavior is summarized below.

Resistance to Specific Environments:

  • High-Temperature Oxidation: Excellent resistance to oxidation in air at temperatures up to 950°C. The chromium oxide scale provides effective protection. For extended service above 950°C, protective coatings may be required.
  • Hot Corrosion: Moderate resistance to hot corrosion (sulfidation) in environments containing sodium sulfate and chloride salts. Coatings such as aluminide or MCrAlY overlays are commonly applied for turbine blade applications in marine or industrial environments where hot corrosion is a concern.
  • Carburization: Good resistance to carburization at elevated temperatures. The alloy performs well in hydrocarbon-containing atmospheres commonly found in petrochemical processing.
  • Aqueous Corrosion: Limited resistance compared to specialized corrosion-resistant alloys such as Inconel 625 or Hastelloy C-276. Not recommended for service in strongly reducing acid environments or seawater without appropriate coatings.

Applications

Nimonic 90 is predominantly used in gas turbine engines where a combination of high creep strength, good fatigue resistance, and adequate oxidation resistance is required at temperatures between 600°C and 920°C. Key application areas include:

  • Aerospace Gas Turbines: High-pressure turbine blades, nozzle guide vanes, turbine discs, and seals in both military and civil aircraft engines. The alloy has been extensively used in Rolls-Royce engine families including the Spey, Tyne, and Dart.
  • Industrial Gas Turbines: Blades and vanes in power generation and mechanical drive gas turbines. Nimonic 90's long-term creep-rupture strength makes it suitable for base-load power generation applications.
  • High-Temperature Springs: Precision springs for demanding applications at elevated temperatures, including valve springs, clutch springs, and instrument springs where relaxation resistance is critical.
  • Exhaust Valves: Internal combustion engine exhaust valves, particularly in high-performance and racing applications where exhaust gas temperatures can exceed 800°C.
  • Hot Working Tools: Forging dies and inserts, hot press tools, and other equipment exposed to high temperatures and mechanical stress simultaneously.
  • Nuclear Applications: Springs and structural components in nuclear reactor systems requiring high reliability under prolonged exposure to elevated temperatures and radiation.

Heat Treatment

The standard heat treatment for Nimonic 90 is a two-stage precipitation-hardening process that produces an optimal distribution of gamma-prime precipitates. Proper heat treatment is essential to achieve the alloy's full mechanical potential:

  • Solution Annealing: 1080°C (1975°F) for 8 hours, air cool. This dissolves the gamma-prime phase and carbides into the matrix, establishing a uniform starting microstructure.
  • Aging (Precipitation): 705°C (1300°F) for 16 hours, air cool. This precipitates the fine gamma-prime particles (Ni3(Ti,Al)) that provide the alloy's high-temperature strength.

Alternative heat treatments may be specified for specific applications. For instance, a double-aging treatment (705°C/16h + 650°C/8h) can provide improved notch-rupture strength in certain service conditions. All heat treatment parameters should be verified against the applicable material specification.

Available Product Forms

Hangbo Alloy Group supplies Nimonic 90 in the following product forms, conforming to AMS, BS, and customer-specific specifications:

  • Round Bars: AMS 5829, BS HR 501, diameters from 10 mm to 200 mm, hot-finished or cold-drawn, solution annealed.
  • Forgings: BS HR 501, custom turbine blade and disc forgings, rings, and shaped blanks per customer drawings.
  • Wire: For spring manufacturing and welding applications, diameters from 0.5 mm to 12 mm.
  • Plates & Sheets: Limited availability; consult factory for specific size and thickness requirements.
  • Welding Wire: AWS A5.14 ERNiCrCoMo-1 equivalent, diameters 0.8 mm to 3.2 mm.

Related Standards

StandardDescription
AMS 5829Bar and Forging, Solution Heat Treated
AMS 5830Bar and Forging, Solution and Precipitation Heat Treated
BS HR 501Wrought Alloys for Turbine Blading (Nimonic 90)
BS HR 502Bars and Forgings for Turbine Discs
ASTM B637Hot-Worked and Cold-Worked Nickel Alloy Bar
EN 2.4632European Werkstoff Designation
ISO 6304Nickel-Based Superalloys — Definitions and Designations

Contact Us for Nimonic 90

Hangbo Alloy Group maintains inventory of Nimonic 90 round bars and forgings in standard sizes. We can provide mill test certificates, third-party inspection reports (SGS, TUV), and custom heat treatment services. Our metallurgical team can assist with material selection and specification compliance for your gas turbine application.

For quotations, material certifications, or technical consultation, contact our sales team or call +86-136-1165-6360. We typically respond within 10 minutes.

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Request a quotation for Nimonic 90 round bars, forgings, or wire. We stock standard sizes and accept custom orders with specific heat treatment requirements.