Technical Guide

Alloy 690: Nuclear-Grade Corrosion Resistance & High-Chromium Nickel Alloy

UNS N06690 / W.Nr. 2.4642 — A high-chromium nickel alloy offering outstanding resistance to stress-corrosion cracking and oxidizing environments in nuclear power generation and chemical processing.

Alloy 690 high-chromium nickel alloy plate and strip material
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Overview

Alloy 690 (UNS N06690 / W.Nr. 2.4642) is a high-chromium nickel alloy developed specifically for service in aggressive aqueous and high-temperature environments where resistance to stress-corrosion cracking (SCC), pitting, and general corrosion is critical. With approximately 30% chromium, it offers substantially better corrosion resistance than the lower-chromium Alloy 600 (UNS N06600), while retaining the excellent fabrication and mechanical characteristics of a solid-solution nickel alloy.

The alloy was developed in the 1970s as a replacement for Alloy 600 steam generator tubing in pressurized water reactors (PWRs), where Alloy 600 had experienced intergranular stress-corrosion cracking in high-purity water at elevated temperatures. Alloy 690's higher chromium content forms a more stable and protective chromium oxide film, which dramatically improves resistance to caustic, acidic, and chloride-containing environments. It has since become the standard material for nuclear steam generator tubing, tube supports, and other reactor internals.

Unlike precipitation-hardening superalloys, Alloy 690 derives its mechanical properties from solid-solution strengthening and careful control of carbon content and grain size. It is non-magnetic, has excellent toughness at both room and cryogenic temperatures, and can be readily fabricated by forming, welding, and machining using standard nickel-alloy practices. The alloy remains stable in long-term service at temperatures up to 650°C (1200°F) and exhibits minimal thermal expansion.

Alloy 690 is produced by vacuum induction melting (VIM) and vacuum arc remelting (VAR) or electroslag remelting (ESR) to ensure low levels of impurities such as sulfur, phosphorus, and lead, which can degrade corrosion resistance. The alloy is available in a wide range of wrought product forms, including seamless tubes, sheets, plates, strips, bars, and forgings, and is supplied primarily in the annealed condition to optimize corrosion resistance and formability.

At Hangbo Alloy Group, we supply Alloy 690 to nuclear, chemical, and power generation customers with full material certification and traceability. Typical deliveries include ASTM B167 seamless tubes, ASTM B168 sheet and plate, and ASTM B829 heat exchanger tubing, all supported by inspection reports and third-party testing on request.

Quick Specifications

N06690
2.4642
8.19 g/cm3
1343 - 1377 °C (2449 - 2511 °F)
700 - 900 MPa
275 - 350 MPa
650 °C (1200 °F)
35 - 45%

Chemical Composition (ASTM B167 / ASTM B168)

The defining feature of Alloy 690 is its high chromium content, approximately three times that of Alloy 600. The chromium provides the oxide film responsible for the alloy's outstanding corrosion resistance in oxidizing and mixed acid environments. Nickel is controlled at a minimum of 58% to ensure austenitic stability and chloride SCC resistance, while iron is intentionally limited to preserve thermal stability and corrosion performance.

ElementMin %Max %
Nickel (Ni)58.0
Chromium (Cr)27.031.0
Iron (Fe)7.011.0
Carbon (C)0.05
Manganese (Mn)0.50
Silicon (Si)0.50
Sulfur (S)0.015
Copper (Cu)0.50
Cobalt (Co)0.10*
Phosphorus (P)0.020

* Cobalt content is often restricted to lower levels for nuclear applications due to radiation activation concerns.

Physical Properties

Alloy 690 has a face-centered cubic (FCC) austenitic structure that remains stable across the entire service temperature range. The high nickel content provides low magnetic permeability, while the chromium content increases density slightly compared to pure nickel. Its thermal expansion coefficient is comparable to other austenitic nickel alloys, and it maintains good thermal conductivity and electrical resistivity values for heat exchanger design.

PropertyValueUnit
Density8.19g/cm3
Melting Range1343 - 1377°C
Specific Heat (21°C)450J/kg·K
Thermal Conductivity (21°C)12.5W/m·K
Electrical Resistivity (21°C)1.15μΩ·m
Modulus of Elasticity (21°C)211GPa
Mean CTE (21-93°C)13.3μm/m·°C
Magnetic Permeability< 1.01

Mechanical Properties at Room Temperature

Mechanical properties of Alloy 690 depend strongly on the annealing condition and grain size. Annealing is typically performed at 1000-1100°C followed by rapid cooling to dissolve carbides and produce a uniform austenitic microstructure. The values below are typical for annealed sheet, strip, and seamless tubing in accordance with ASTM B167 and ASTM B168.

PropertyValue
Tensile Strength700 - 900 MPa (100 - 130 ksi)
Yield Strength (0.2% offset)275 - 350 MPa (40 - 51 ksi)
Elongation in 2 inches35 - 45%
Reduction of Area55 - 70%
Hardness88 - 95 HRB
Charpy V-notch Impact≥ 200 J

Heat Treatment Conditions

Alloy 690 is supplied almost exclusively in the annealed condition. The heat treatment is designed to produce a uniform austenitic microstructure with fine, equiaxed grains and dissolved carbides, which maximizes corrosion resistance and ductility. For some nuclear applications, a controlled low-temperature anneal is used to optimize intergranular corrosion resistance.

  • Full Anneal: Heat to 1000-1100°C and rapidly cool (water quench or air cool). Produces soft, formable material with excellent corrosion resistance and tensile strength 700-900 MPa.
  • Mill Anneal: Common for tubing and sheet products, providing balanced strength and formability for subsequent fabrication and welding.
  • Stress Relief: Occasionally applied to welded or cold-formed components at 540-760°C to reduce residual stresses without significantly affecting corrosion resistance.

Hangbo Alloy Group supplies Alloy 690 with certified heat treatment documentation and can perform additional testing such as intergranular corrosion tests (ASTM A262 Practice E or similar), ultrasonic testing, and eddy current inspection for tubing.

High-Temperature Performance

Alloy 690 maintains adequate strength and excellent oxidation resistance at temperatures up to 650°C. Its oxidation resistance is superior to Alloy 600 due to the higher chromium content, which forms a more stable Cr2O3 scale. The alloy is not designed for the highest-temperature structural applications, but it excels in long-term, moderate-temperature service where corrosion resistance is paramount.

Temperature (°C)Tensile Strength (MPa)Yield Strength (MPa)Elongation (%)
21 (Room)80031040
20471526042
31668024044
42763022046
53856020048
64948018050

Corrosion Resistance

Alloy 690 is one of the most corrosion-resistant nickel alloys available in solid-solution form. Its high chromium content provides a tenacious, self-healing oxide film that protects against a wide range of oxidizing and reducing media. The alloy is particularly valued for its resistance to intergranular attack and stress-corrosion cracking in high-purity water systems.

Resistance to Specific Media:

  • Stress-Corrosion Cracking: Exceptional resistance to SCC in high-purity water, caustic solutions, and chloride-containing environments, making it the preferred alloy for nuclear steam generator tubing.
  • Intergranular Corrosion: Properly annealed material with controlled carbon content shows excellent resistance to intergranular attack, even after sensitization exposure.
  • Nitric Acid: Performs well in nitric acid service and nitric acid recovery systems, including medium to high concentrations at elevated temperatures.
  • Caustic Solutions: Excellent resistance to caustic soda and caustic potash solutions at concentrations and temperatures where many stainless steels fail.
  • Oxidizing Chloride Environments: Superior to Alloy 600 and most stainless steels in oxidizing chloride-containing media, including seawater and brackish water.

Applications

Alloy 690 is selected wherever the combination of high corrosion resistance, low magnetic permeability, and reliable mechanical properties is required in demanding service conditions. Its dominant use remains in nuclear power generation, but it also serves important roles in chemical processing and pollution control.

  • Nuclear Power: Steam generator tubing, tube sheets, tube supports, reactor internals, and control rod drive mechanisms in PWR and BWR plants. The alloy's SCC resistance is critical for 40-60 year plant life.
  • Chemical Processing: Heat exchangers, evaporators, and reactors handling nitric acid, caustic solutions, and mixed oxidizing chemicals.
  • Power Generation: Feedwater heater tubing, condenser components, and flue gas desulfurization (FGD) equipment where chloride and sulfate attack are concerns.
  • Desalination: Evaporator tubing and brine heater tubes in multi-stage flash desalination plants due to excellent resistance to seawater corrosion.
  • Pharmaceutical & Food: High-purity equipment and piping where chloride-induced corrosion or contamination must be avoided.

Available Product Forms

Hangbo Alloy Group manufactures and supplies Alloy 690 in a comprehensive range of product forms and sizes, with material test reports and optional third-party inspection. Our typical supply scope includes:

  • Seamless Tubes: ASTM B167 / B829, OD 6 mm to 219 mm, wall thickness 0.5 mm to 25 mm, for steam generators, heat exchangers, and instrumentation.
  • Sheets & Plates: ASTM B168, thickness 0.5 mm to 50 mm, widths up to 1500 mm, in annealed condition for fabrications and cladding.
  • Strips: ASTM B168, precision-rolled strip in various tempers, for baffles, seals, and electrical components.
  • Round Bars: ASTM B166, diameters 6 mm to 250 mm, for fasteners, shafts, and machining stock.
  • Forgings: Custom open-die and ring-rolled forgings per ASTM B564, heat treated and ultrasonically tested on request.
  • Wire: Welding wire and cold-heading wire for fabrication, repair, and specialized fasteners.

Related Standards

StandardDescription
ASTM B166Bar, Rod, and Wire
ASTM B167Seamless Pipe and Tube
ASTM B168Plate, Sheet, and Strip
ASTM B564Forgings
ASTM B829Seamless Nickel and Nickel Alloy Condenser and Heat-Exchanger Tubes
ASME SB-166Boiler and Pressure Vessel Code (Bar)
ASME SB-167Boiler and Pressure Vessel Code (Tube)
ASME SB-168Boiler and Pressure Vessel Code (Plate/Sheet)
ASME SB-564Boiler and Pressure Vessel Code (Forgings)

Frequently Asked Questions

What is the main difference between Alloy 690 and Alloy 600?
The primary difference is chromium content. Alloy 690 contains 27-31% chromium compared to 14-17% in Alloy 600. This significantly improves resistance to stress-corrosion cracking, intergranular corrosion, and oxidizing environments, which is why Alloy 690 replaced Alloy 600 in many nuclear steam generator applications.
What is the density and melting point of Alloy 690?
Alloy 690 has a density of 8.19 g/cm³ and a melting range of 1343-1377°C (2449-2511°F). These values are very similar to other austenitic nickel-chromium alloys.
What are the typical mechanical properties of annealed Alloy 690?
Annealed Alloy 690 typically has a tensile strength of 700-900 MPa, yield strength of 275-350 MPa, elongation of 35-45%, and hardness of 88-95 HRB. The exact values depend on product form and grain size.
Which industries use Alloy 690?
Alloy 690 is used primarily in nuclear power generation (steam generator tubing, reactor internals), chemical processing, power generation, desalination, and pharmaceutical industries where corrosion resistance and reliability are critical.
What heat treatment is recommended for Alloy 690?
Alloy 690 is normally supplied in the annealed condition, with heat treatment at 1000-1100°C followed by rapid cooling. This produces a uniform austenitic microstructure with optimum corrosion resistance and ductility.
Is Alloy 690 weldable?
Yes, Alloy 690 is readily weldable using GTAW, GMAW, and SMAW processes. Matching filler metals such as ERNiCrFe-7 or ERNiCrFe-13 are commonly used. Post-weld heat treatment is generally not required for corrosion resistance, though stress relief may be needed for dimensional stability.
What is the maximum service temperature for Alloy 690?
Alloy 690 is generally suitable for long-term service up to approximately 650°C (1200°F). It retains good oxidation resistance and mechanical strength at these temperatures, though it is not intended for the highest-temperature turbine applications.
How does Alloy 690 resist stress-corrosion cracking?
The high chromium content forms a stable, protective Cr2O3 oxide film that prevents initiation and propagation of stress-corrosion cracks. Additionally, controlled carbon content and proper annealing minimize chromium depletion at grain boundaries, reducing intergranular SCC susceptibility.
What product forms are available for Alloy 690?
Alloy 690 is available as seamless tubes, sheets, plates, strips, round bars, forgings, and wire. Common specifications include ASTM B167 for tubes, ASTM B168 for sheet and plate, ASTM B166 for bar, and ASTM B564 for forgings.
What is the typical lead time and MOQ for Alloy 690 from Hangbo Alloy?
Standard Alloy 690 tubes and sheets are typically available within 2-4 weeks for common sizes. Custom sizes and nuclear-grade material with full certification may require 4-8 weeks. Minimum order quantities generally start at 100 kg for standard products, with negotiable terms for larger or specialized orders.
How does Alloy 690 compare to Alloy 800HT for high-temperature service?
Alloy 690 is optimized for corrosion resistance and SCC immunity in aqueous environments, while Alloy 800HT is optimized for high-temperature creep strength and carburization resistance. For nuclear steam generators and corrosive chemical service, Alloy 690 is preferred; for petrochemical furnace components above 700°C, Alloy 800HT is typically better suited.
What is the approximate price range for Alloy 690?
Alloy 690 is a premium engineering material, typically priced higher than stainless steels and lower than some superalloys. Pricing depends on product form, size, quantity, certification level, and nickel market conditions. Contact Hangbo Alloy Group for a specific quotation tailored to your project requirements.

Contact Us for Alloy 690

Hangbo Alloy Group supplies Alloy 690 seamless tubes, plates, sheets, and bars for nuclear, chemical, and power generation applications. We provide material with full traceability, ASTM/ASME certification, and optional third-party inspection. Our technical team can assist with material selection, corrosion assessment, and custom specifications.

For quotations, material certifications, or technical consultation, contact our sales team or call +86-136-1165-6360. We typically respond within 10 minutes.

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Request a quotation for Alloy 690 tubes, plates, sheets, or bars. We stock standard sizes and accept custom orders.