Technical Guide

Alloy 718 Plus: Advanced Superalloy Properties & High-Temperature Performance

UNS N07718A — An advanced nickel-based precipitation-hardening superalloy that extends the service temperature of Inconel 718 by 55°C to 704°C, with superior creep-rupture strength for next-generation gas turbine engines.

Alloy 718 Plus advanced nickel superalloy forged bar and disc material
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Overview

Alloy 718 Plus (UNS N07718A) is an advanced nickel-based precipitation-hardening superalloy developed by ATI Technologies as an evolution of the industry-standard Inconel 718. The alloy was specifically engineered to push the maximum service temperature of the 718 family from approximately 650°C (1200°F) to 704°C (1300°F), filling the performance gap between Inconel 718 and more expensive gamma-prime alloys such as Waspaloy and Udimet 720. This 55°C temperature extension is achieved through precise modifications to the chemical composition that shift the strengthening mechanism from gamma-double-prime (Ni3Nb) toward gamma-prime (Ni3(Al,Ti)) precipitation.

The key compositional changes in Alloy 718 Plus include a significant increase in cobalt content to approximately 9%, the addition of approximately 1% tungsten, a reduction in iron from about 17% to approximately 9%, and tighter control of the aluminum-to-titanium ratio. Cobalt lowers the stacking fault energy of the austenitic matrix and slows the coarsening kinetics of gamma-prime precipitates at elevated temperatures, which directly translates to improved creep-rupture life. Tungsten provides solid-solution strengthening and contributes to high-temperature stability.

The alloy retains much of the processability that made Inconel 718 the most widely used superalloy in the world. It can be melted using the same VIM + VAR or VIM + ESR routes, hot-worked on standard equipment, and machined with similar tooling. However, the higher gamma-prime volume fraction and the presence of cobalt and tungsten require modifications to heat treatment cycles and tighter control of forging temperatures to avoid delta phase formation and ensure uniform grain structure.

Alloy 718 Plus has been qualified by major engine OEMs including GE Aviation, Pratt & Whitney, and Rolls-Royce for use in high-pressure turbine discs, seal rings, and compressor components in next-generation aero engines. Its adoption is growing as engine designers seek to increase combustion temperatures for improved fuel efficiency without incurring the significant cost penalty of switching to powder metallurgy superalloys like Rene 95 or IN 100.

At Hangbo Alloy Group, we supply Alloy 718 Plus in forged bar, billet, ring, and disc forms to aerospace material specifications including AMS 5962. Our material is produced via triple-melt (VIM + ESR + VAR) processing for critical rotating applications, with full material test reports, ultrasonic testing, and non-destructive examination.

Quick Specifications

N07718A
8.24 g/cm3
1260 - 1350 °C (2300 - 2460 °F)
1310 MPa (190 ksi)
1050 MPa (152 ksi)
704 °C (1300 °F)
15 - 22%

Chemical Composition (AMS 5962)

The composition of Alloy 718 Plus represents a careful rebalancing of the Inconel 718 system. The dramatic increase in cobalt from a residual/tramp element to a deliberate 9% addition is the single most important change. Cobalt reduces the antiphase boundary energy of gamma-prime, making the precipitates more resistant to coarsening at temperatures where standard 718's gamma-double-prime would rapidly degrade. The addition of tungsten provides additional solid-solution strengthening and slows diffusion-controlled creep processes. The reduction in iron content reduces phase instability and helps maintain creep strength, though it slightly increases raw material cost.

ElementMin %Max %Typical %
Nickel (Ni)50.055.052.5
Chromium (Cr)17.021.018.0
Iron (Fe)8.010.09.0
Cobalt (Co)8.010.09.0
Niobium (Nb)5.25.85.45
Molybdenum (Mo)2.53.12.7
Tungsten (W)0.81.21.0
Titanium (Ti)0.51.00.7
Aluminum (Al)1.21.71.45
Carbon (C)0.050.03
Manganese (Mn)0.350.05
Silicon (Si)0.350.05
Phosphorus (P)0.0150.005
Sulfur (S)0.0050.001
Boron (B)0.0030.0080.005

Key Composition Differences vs. Inconel 718

ElementInconel 718Alloy 718 PlusEffect
Cobalt (Co)≤1.0%8.0-10.0%Slows gamma-prime coarsening, improves creep
Tungsten (W)0.8-1.2%Solid-solution strengthening
Iron (Fe)~17% (bal.)8.0-10.0%Reduces phase instability
Aluminum (Al)0.2-0.8%1.2-1.7%Increases gamma-prime volume fraction
Titanium (Ti)0.65-1.15%0.5-1.0%Optimized Al/Ti ratio for stability
Niobium (Nb)4.75-5.50%5.2-5.8%Slightly higher for combined strengthening

Physical Properties

Alloy 718 Plus shares the face-centered cubic (FCC) austenitic matrix of Inconel 718 but with a modified precipitation structure. The higher cobalt and tungsten content slightly increases density and reduces thermal conductivity compared to standard 718. The elastic modulus is marginally higher due to the tungsten addition, which benefits fatigue life in cyclic loading applications.

PropertyValueUnit
Density8.24g/cm3
Melting Range1260 - 1350°C
Specific Heat (21°C)430J/kg·K
Thermal Conductivity (21°C)10.8W/m·K
Electrical Resistivity (21°C)1.28μΩ·m
Modulus of Elasticity (21°C)208GPa
Poisson's Ratio0.29
Mean CTE (21-93°C)12.8μm/m·°C
Mean CTE (21-704°C)15.2μm/m·°C

Mechanical Properties at Room Temperature

The mechanical properties of Alloy 718 Plus are comparable to or slightly exceed those of standard Inconel 718 at room temperature, but its true advantage emerges at elevated temperatures. The standard heat treatment produces a uniform distribution of fine gamma-prime precipitates (30-50 nm) that provide exceptional strength retention. The following values are typical for forged bars in the solution-annealed and aged condition per AMS 5962.

PropertyValue
Tensile Strength1310 MPa (190 ksi)
Yield Strength (0.2% offset)1050 MPa (152 ksi)
Elongation in 2 inches15 - 22%
Reduction of Area18 - 35%
Hardness38 - 48 HRC
Charpy V-notch Impact (room temp)25 - 45 J
Fracture Toughness KIC85 - 110 MPa√m

Heat Treatment

The heat treatment of Alloy 718 Plus is modified from the standard Inconel 718 schedule to account for the shift in strengthening phase from gamma-double-prime to gamma-prime. The solution annealing temperature is similar, but the aging temperatures are raised to optimize the precipitation of the finer, more thermally stable gamma-prime phase. Careful control of the solution temperature is critical: too high promotes abnormal grain growth and delta phase coarsening; too low fails to dissolve the strengthening phases adequately.

  • Solution Anneal: 954-982°C (1750-1800°F), hold 1-2 hours depending on section size, air cool. This dissolves gamma-prime and gamma-double-prime and produces a uniform grain structure (typically ASTM 4-6 for forged products).
  • First Age (Gamma-Prime Nucleation): 788°C (1450°F), hold 8 hours. This temperature is above the gamma-double-prime solvus but within the gamma-prime precipitation range, promoting uniform nucleation of fine gamma-prime particles.
  • Second Age (Coarsening Control): Furnace cool from 788°C to 704°C (1300°F) at approximately 55°C/hour, hold 8 hours, air cool. This step allows controlled growth of gamma-prime to the optimal size for creep resistance while avoiding excessive coarsening.

The total heat treatment cycle takes approximately 18-20 hours from start to finish. Hangbo Alloy Group performs all heat treatment in computer-controlled vacuum furnaces with calibrated thermocouples, and provides full thermal cycle records with each shipment.

High-Temperature Mechanical Properties

The defining advantage of Alloy 718 Plus over Inconel 718 is its superior strength retention at temperatures above 650°C. At 704°C, Alloy 718 Plus retains approximately 60% of its room-temperature yield strength, whereas standard Inconel 718 retains only about 45%. This improvement is directly attributable to the thermal stability of the gamma-prime phase, which resists coarsening far better than the gamma-double-prime that dominates in standard 718.

Temperature (°C)Tensile Strength (MPa)Yield Strength (MPa)Elongation (%)
21 (Room)1310105020
316123099020
427118096020
538112092019
649101083020
70486069022
76062050028
81640032038

Creep-Rupture Properties

Creep-rupture performance is where Alloy 718 Plus most dramatically outperforms Inconel 718. At 704°C and 345 MPa stress, Alloy 718 Plus achieves over 1,000 hours of rupture life, while standard Inconel 718 fails in less than 100 hours under the same conditions. This represents a 10x improvement in creep life at the critical operating temperature for next-generation turbine engines.

Temperature (°C)Stress (MPa)Rupture Life (hours)Elongation at Rupture (%)
649690>1,0008-12
649760300-50010-15
704345>1,00010-18
704415200-4008-14
70448550-1506-10
760240300-60012-20

Corrosion & Oxidation Resistance

Alloy 718 Plus provides corrosion and oxidation resistance comparable to standard Inconel 718, thanks to its similar chromium content (17-21%). The alloy forms a protective chromium oxide scale that provides excellent oxidation resistance in combustion gas atmospheres up to 704°C for extended service periods. The molybdenum and tungsten additions contribute to resistance against pitting and crevice corrosion in chloride-containing environments.

Resistance to Specific Environments:

  • Oxidation Resistance: Excellent in air and combustion gases up to 704°C for long-term service. The alumina-forming tendency from the elevated aluminum content provides a secondary protective layer beneath the chromia scale, improving spallation resistance during thermal cycling.
  • Salt Spray and Marine Atmospheres: Good resistance to chloride-containing atmospheres, suitable for naval gas turbine applications where salt fog exposure is a concern.
  • Hot Corrosion: Moderate resistance to Type I (high-temperature) hot corrosion in sulfate-chloride environments. For severe hot corrosion service, coatings or aluminide diffusion treatments are recommended.
  • Pitting and Crevice Corrosion: The combined chromium-molybdenum-tungsten content provides good resistance to pitting in chloride environments. The alloy is not recommended for strongly reducing acid service where nickel-molybdenum alloys (e.g., Hastelloy B-3) would be more appropriate.

Alloy 718 Plus vs. Inconel 718 vs. Waspaloy

Alloy 718 Plus was designed to occupy the performance and cost space between Inconel 718 and Waspaloy. The table below summarizes the key differences that guide material selection for turbine engine applications.

PropertyInconel 718Alloy 718 PlusWaspaloy
UNS DesignationN07718N07718AN07001
Max Service Temp (°C)650704730
Strengthening Phaseγ′′ + γ′γ′ + minor γ′′γ′
Cobalt Content (%)≤1.09.013.5
Room Temp Tensile (MPa)127513101275
704°C Yield (MPa)~480~690~720
WeldabilityExcellentModeratePoor
Relative Cost1.0x1.3-1.6x1.8-2.2x
Primary UseTurbine discs, shaftsHP turbine discsHP turbine discs, blades

Applications

Alloy 718 Plus is primarily used in aerospace gas turbine engines where the 55°C temperature advantage over standard Inconel 718 enables designers to increase engine operating temperatures, improving fuel efficiency and reducing CO2 emissions. Its applications include:

  • High-Pressure Turbine Discs: Rotating discs in the HP section of aero engines where inlet temperatures exceed 650°C. The improved creep-rupture strength allows higher disc rim temperatures without increasing disc bore stress.
  • Seal Rings and Spacers: Static and rotating seal components in the turbine section that operate at elevated temperatures and require dimensional stability over long service intervals.
  • Compressor Discs and Drums: High-pressure compressor rear stages where disc temperatures approach 600-650°C during peak operating cycles.
  • Shaft Components: Turbine shaft sections that transmit torque from the HP turbine to the compressor, subject to combined thermal and mechanical stress.
  • Case and Housing Components: Structural housings and cases in the hot section that benefit from the alloy's combination of strength, thermal stability, and processability.
  • Industrial Gas Turbines: Growing use in land-based gas turbines for power generation, where longer inspection intervals and higher firing temperatures improve plant economics.

Welding & Machining

Welding

Alloy 718 Plus has reduced weldability compared to Inconel 718 due to its higher gamma-prime volume fraction and tighter composition control. The alloy is more susceptible to strain-age cracking during post-weld heat treatment, particularly in highly restrained joints. When welding is required, the following practices are recommended:

  • Process: Gas tungsten arc welding (GTAW) with matching or overmatching filler metal, or electron beam welding (EBW) for critical aerospace joints. Friction welding is also used for certain disc/shaft assemblies.
  • Pre-weld Condition: Material should be in the solution-annealed condition before welding to minimize residual stresses and gamma-prime content at the weld interface.
  • Post-weld Heat Treatment: A modified aging cycle with slow heating rates (approximately 30-55°C/hour) through the gamma-prime solvus range to minimize stress gradients that can initiate cracking.
  • Joint Design: Low-restraint joint designs with generous radii and avoidance of sharp corners to reduce stress concentration.

Machining

Machining characteristics are similar to Inconel 718, with the alloy work-hardening rapidly and requiring rigid setups, carbide or ceramic tooling, and generous coolant flow. Recommended parameters include surface speeds of 15-25 m/min for turning with coated carbide inserts, feed rates of 0.1-0.3 mm/rev, and depths of cut of 0.5-2.0 mm. Many aerospace suppliers rough-machine in the solution-annealed condition, then perform final age hardening and finish machining to achieve tight tolerances.

Available Product Forms

Hangbo Alloy Group supplies Alloy 718 Plus in the following product forms, all backed by full material certifications, ultrasonic testing per AMS 2630, and dimensional inspection:

  • Forged Bars: AMS 5962, diameters 25 mm to 300 mm, solution annealed and aged, with grain size ASTM 4-6 or finer.
  • Billets: Rectangular and round billets for subsequent forging, sizes up to 400 mm x 400 mm x 2000 mm.
  • Ring Forgings: Seamless rolled rings, OD 200 mm to 1500 mm, for turbine seal rings and structural components.
  • Disc Forgings: Open-die and closed-die forged discs per customer drawings, with ultrasonic testing and mechanical property testing on test coupons taken from the disc.
  • Plates: Limited availability, thickness 6 mm to 50 mm, for structural fabrications and prototype testing.

Related Standards

StandardDescription
AMS 5962Bars, Forgings, and Ring Forgings, Solution and Aged
ASTM B637Bar, Forging, and Forging Stock (general nickel alloy spec)
ASME SB-637Boiler and Pressure Vessel Code (referenced)
GE Aviation SpecGE B50TF14 (718 Plus forged bar and disc)
P&W SpecPWA 1072 (718 Plus forging specification)
Rolls-Royce SpecMSRR 7165 (718 Plus aerospace forging)
UNS N07718AUnified Numbering System designation

Frequently Asked Questions

1. What is Alloy 718 Plus and how does it differ from standard Inconel 718?

Alloy 718 Plus (UNS N07718A) is an advanced derivative of Inconel 718 developed by ATI. It extends the maximum service temperature from approximately 650°C to 704°C through higher cobalt (9% vs ≤1%), added tungsten (1%), reduced iron (~9% vs ~17%), and a tighter Al/Ti ratio. This shifts strengthening from gamma-double-prime to gamma-prime, improving high-temperature creep-rupture life by up to 10x at 704°C.

2. What is the density of Alloy 718 Plus?

The density of Alloy 718 Plus is approximately 8.24 g/cm3, slightly higher than Inconel 718 (8.19 g/cm3) due to the additions of cobalt (9%) and tungsten (1%). This minor increase is accounted for in component weight calculations for aerospace applications.

3. What is the melting point of Alloy 718 Plus?

The melting range of Alloy 718 Plus is approximately 1260-1350°C (2300-2460°F), similar to Inconel 718. The solidus temperature is slightly lower due to the higher cobalt and reduced iron content, but this does not affect service performance since the alloy is used well below its melting range.

4. What are the key chemical composition differences between Alloy 718 Plus and Inconel 718?

The major differences are: cobalt increases from ≤1% to 9%, tungsten is added at 1%, iron decreases from ~17% to ~9%, aluminum increases from 0.2-0.8% to 1.2-1.7%, and titanium is slightly reduced. These changes promote gamma-prime (Ni3(Al,Ti)) precipitation over gamma-double-prime (Ni3Nb), providing superior thermal stability above 650°C.

5. What standards apply to Alloy 718 Plus?

The primary specification is AMS 5962 for bars, forgings, and ring forgings in the solution-and-aged condition. Major engine OEMs also have proprietary specifications (GE B50TF14, PWA 1072, MSRR 7165). The UNS designation is N07718A. There is no dedicated European Werkstoff number for this grade.

6. What is the heat treatment for Alloy 718 Plus?

The standard heat treatment is: solution anneal at 954-982°C for 1-2 hours, air cool; then age at 788°C for 8 hours, furnace cool to 704°C and hold 8 hours, air cool. The aging temperatures are higher than Inconel 718's (718°C/621°C) to optimize gamma-prime precipitation and avoid excessive gamma-double-prime formation.

7. What is the approximate price range of Alloy 718 Plus?

Alloy 718 Plus typically costs 30-60% more than standard Inconel 718 due to the higher cobalt and tungsten content and lower production volumes. Indicative pricing for forged bars ranges from $55-85 per kg depending on size, specification, and order quantity. For a formal quotation, contact Hangbo Alloy Group.

8. What product forms are available for Alloy 718 Plus?

The primary forms are forged bars (25-300 mm diameter), billets (up to 400 mm), ring forgings (OD 200-1500 mm), and disc forgings per customer drawings. Plate is available in limited sizes (6-50 mm thick). Seamless tubing and welding wire are not commonly produced for this grade.

9. Is Alloy 718 Plus weldable?

Alloy 718 Plus has reduced weldability compared to Inconel 718 due to its higher gamma-prime volume fraction. Welding is possible using GTAW with matching filler or EBW, but the alloy is more susceptible to strain-age cracking. Material should be welded in the solution-annealed condition, followed by a modified aging cycle with slow heating rates to minimize cracking risk.

10. What is the maximum service temperature of Alloy 718 Plus?

The maximum continuous service temperature is approximately 704°C (1300°F), which is about 55°C higher than standard Inconel 718 (650°C). This temperature extension is the primary reason for the alloy's development and its growing adoption in next-generation gas turbine engines.

11. How does Alloy 718 Plus compare to Waspaloy?

Alloy 718 Plus offers similar temperature capability to Waspaloy (704°C vs 730°C) but with better weldability, lower raw material cost (30-60% premium over 718 vs 80-120% for Waspaloy), and superior notch rupture sensitivity. It was specifically developed to replace Waspaloy in some turbine disc applications while retaining the processing infrastructure of the 718 family.

12. What is the typical lead time for Alloy 718 Plus material?

Due to limited melting capacity, aerospace certification requirements, and the need for triple-melt processing (VIM+ESR+VAR) for critical applications, typical lead times range from 12-20 weeks for forged bars and rings. Hangbo Alloy Group maintains select stock for expedited delivery on urgent projects.

13. What is the minimum order quantity (MOQ) for Alloy 718 Plus?

For forged bars, the typical MOQ is 100 kg. For custom ring or disc forgings, minimum batch sizes may apply due to tooling and setup costs. Contact Hangbo Alloy Group with your specific requirements for an accurate MOQ and quotation.

Contact Us for Alloy 718 Plus

Hangbo Alloy Group provides mill-direct supply of Alloy 718 Plus forged bars, billets, rings, and discs to AMS 5962 and OEM specifications. Our team assists with material selection, heat treatment specification, NDT requirements, and export documentation. We support aerospace engine manufacturers, Tier-1 suppliers, and MRO facilities worldwide with triple-melt material, full traceability, and rapid response.

For quotations, material certifications, or technical consultation, contact our sales team or call +86-136-1165-6360. We typically respond within 10 minutes.

Need Alloy 718 Plus Material?

Request a quotation for Alloy 718 Plus forged bars, rings, or discs to AMS 5962. Triple-melt certified material with full NDT and aerospace documentation.