Technical Guide

Waspaloy: High-Temperature Strength & Gas Turbine Applications

UNS N07001 / W.Nr. 2.4654 — Nickel-chromium-cobalt precipitation-hardening superalloy with excellent creep resistance, oxidation resistance, and strength retention up to 870°C.

Waspaloy superalloy material for gas turbine components - Shanghai Hangbo Alloy
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Overview

Waspaloy (UNS N07001 / W.Nr. 2.4654) is a nickel-chromium-cobalt-based precipitation-hardening superalloy strengthened primarily by gamma-prime (Ni3(Al,Ti)) precipitates. Developed for aerospace gas turbine engine applications, it combines high tensile strength, excellent creep resistance, and outstanding oxidation resistance at temperatures well above those suitable for Inconel 718. Waspaloy retains useful mechanical properties at service temperatures up to approximately 870°C (1600°F), making it a preferred material for the most demanding rotating components in jet engines and industrial gas turbines.

The alloy is characterized by its higher cobalt and lower iron content compared to Inconel 718, which provides superior solid-solution strengthening and improved thermal stability at elevated temperatures. The addition of chromium gives good oxidation and hot corrosion resistance, while titanium and aluminum form the coherent gamma-prime strengthening phase that dominates the mechanical response. Molybdenum and cobalt further enhance creep resistance and high-temperature strength.

Waspaloy is typically produced by vacuum induction melting (VIM) followed by vacuum arc remelting (VAR) or electroslag remelting (ESR) to ensure the cleanliness and microstructural uniformity required for rotating aerospace components. Hot working is performed in the 1100-1150°C range, and the alloy is generally supplied in the solution-treated and aged condition. Because of its high strength and tendency toward strain-age cracking, fabrication and welding require more care than Inconel 718, but it remains weldable using matching filler metals under controlled conditions.

At Hangbo Alloy Group, Waspaloy is supplied in round bars, forgings, and precision-machined components per AMS 5544, AMS 5546, AMS 5704, and customer-specific aerospace and power generation specifications. We support demanding applications in gas turbine engines, aerospace fasteners, and high-temperature instrumentation with full material certification and NDT inspection.

Quick Specifications

N07001
2.4654
8.19 g/cm3
1330 - 1350 °C (2426 - 2462 °F)
1275 MPa (185 ksi)
860 MPa (125 ksi)
870 °C (1600 °F)
15 - 25%

Chemical Composition (AMS 5544 / AMS 5704)

Waspaloy chemistry is designed to balance high-temperature strength, oxidation resistance, and microstructural stability. Cobalt and molybdenum provide solid-solution strengthening, while titanium and aluminum form the gamma-prime precipitates. Chromium contributes to oxidation and hot corrosion resistance, and boron plus carbon improve grain boundary strength and creep resistance.

ElementMin %Max %
Nickel (Ni)BalanceBalance
Chromium (Cr)18.021.0
Cobalt (Co)12.015.0
Molybdenum (Mo)3.505.00
Titanium (Ti)2.753.25
Aluminum (Al)1.201.60
Iron (Fe)2.00
Carbon (C)0.10
Manganese (Mn)0.10
Silicon (Si)0.15
Phosphorus (P)0.015
Sulfur (S)0.015
Boron (B)0.0030.010
Zirconium (Zr)0.05
Copper (Cu)0.10

Physical Properties

Waspaloy has a face-centered cubic (FCC) austenitic matrix. Its physical properties are typical of high-nickel superalloys, with moderate thermal conductivity and thermal expansion, and a high melting range. The relatively low thermal expansion helps minimize thermal fatigue during repeated engine startup and shutdown cycles.

PropertyValueUnit
Density8.19g/cm3
Melting Range1330 - 1350°C
Specific Heat (21°C)419J/kg·K
Thermal Conductivity (21°C)11.2W/m·K
Electrical Resistivity (21°C)1.24μΩ·m
Modulus of Elasticity (21°C)210GPa
Mean Coefficient of Thermal Expansion (21-93°C)12.6μm/m·°C
Curie Temperature-150°C

Mechanical Properties at Room Temperature

Mechanical properties of Waspaloy depend strongly on heat treatment and product form. The standard heat treatment for sheet and bar consists of solution treatment at approximately 1010°C, followed by a two-step age: 843°C for 4 hours, air cool, then 760°C for 16 hours, air cool. This produces a microstructure with fine, uniform gamma-prime precipitates and strong grain boundaries, giving an excellent combination of strength, ductility, and creep resistance.

PropertyValue
Tensile Strength1275 MPa (185 ksi)
Yield Strength (0.2% offset)860 MPa (125 ksi)
Elongation in 2 inches15 - 25%
Reduction of Area20 - 35%
Hardness33 - 42 HRC
Charpy V-notch Impact (room temp)25 - 45 J

Heat Treatment Conditions

Waspaloy is usually supplied in the solution-treated and aged condition to achieve the best balance of high-temperature strength and ductility. The heat treatment schedule is tailored to product form and application requirements, with tighter control than simpler alloys to avoid harmful topologically close-packed (TCP) phases or excessive grain growth.

  • Standard Solution + Age (AMS 5544 Sheet): Solution anneal 1010°C for 4-8 hours, air cool; age 843°C for 4 hours, air cool; then 760°C for 16 hours, air cool. Typical tensile strength ≥1275 MPa and yield strength ≥860 MPa.
  • Bar and Forgings (AMS 5704): Solution anneal in the 1000-1040°C range followed by the same two-step aging cycle. Used for turbine discs, rings, and shafts requiring high creep resistance.
  • Annealed Only: Solution treatment at 1080-1100°C for improved formability and machinability, followed by customer-performed final aging.

Careful atmosphere control and rapid air cooling are essential to prevent surface oxidation and to maintain the fine gamma-prime distribution that gives Waspaloy its outstanding properties. Hangbo Alloy Group provides material with full heat treatment certification and can perform ultrasonic testing, dye penetrant inspection, and dimensional verification on request.

High-Temperature Mechanical Properties

Waspaloy was developed specifically for service at temperatures where Inconel 718 loses significant strength. Its combination of solid-solution strengthening from cobalt and molybdenum, plus the stable gamma-prime precipitation structure, gives excellent creep resistance and stress-rupture life up to about 870°C. Long-term exposure above 900°C is generally avoided because of gamma-prime coarsening and possible formation of detrimental TCP phases.

Temperature (°C)Tensile Strength (MPa)Yield Strength (MPa)Elongation (%)
21 (Room)127586020
316120079522
427114076022
538107072521
64996569023
70482562026
76065051528
81645034535

Corrosion and Oxidation Resistance

Waspaloy offers excellent oxidation and hot corrosion resistance at elevated temperatures, thanks to its high chromium content and the protective oxide scale that forms in oxidizing atmospheres. It is particularly well suited for combustion environments in gas turbines where both high temperature and oxidizing gases are present.

Resistance Characteristics:

  • Oxidation Resistance: Forms a stable chromia scale that protects the base metal in air and combustion gases up to approximately 870°C. Cyclic oxidation resistance is excellent for engine components.
  • Hot Corrosion: Provides good resistance to sulfidation and hot salt corrosion in industrial gas turbines operating in contaminated environments, though it is generally not selected for the most aggressive sulfur-rich conditions.
  • Chloride Resistance: Moderate resistance to chloride-induced attack at moderate temperatures. For severe chloride service, more highly alloyed grades such as Hastelloy C-276 or Alloy 59 may be preferred.
  • Carburization and Nitridation: Reasonable resistance compared to austenitic steels, though long-term carburizing service may require specialized alloys such as Incoloy 800H or high-chromium grades.

Applications

The combination of high-temperature strength, creep resistance, and oxidation resistance makes Waspaloy a natural choice for critical gas turbine engine components that operate above the practical limit of Inconel 718. Its reliability in rotating and hot-section applications has been proven over decades of aerospace service.

  • Aerospace Gas Turbines: Turbine discs, compressor discs, spacers, seals, rings, and shafts. Waspaloy is widely used in high-pressure turbine sections where temperatures exceed 700°C.
  • Aerospace Fasteners: High-strength bolts, nuts, and fasteners for jet engine assembly, where elevated-temperature strength and stress relaxation resistance are critical.
  • Industrial Gas Turbines: Transition rings, combustion hardware, and rotating components in power generation turbines operating in demanding thermal cycles.
  • High-Temperature Instrumentation: Sensors, thermowells, and probe housings in petrochemical and power plant applications requiring strength and oxidation resistance.
  • Rocket and Space Propulsion: Selected turbopump and hot-gas components where high strength-to-weight ratio and thermal stability are required.

Available Product Forms

Hangbo Alloy Group manufactures and supplies Waspaloy in a range of product forms and sizes for aerospace, power generation, and industrial applications. All material is supplied with material test reports and can be inspected to customer specifications.

  • Round Bars: AMS 5704, diameters 6 mm to 300 mm, solution-treated and aged, suitable for machining turbine discs, fasteners, and shafts.
  • Forgings: Custom open-die and ring-rolled forgings per AMS 5704, heat treated to specification, with ultrasonic testing and dimensional inspection available.
  • Sheet and Plate: AMS 5544, thickness 0.5 mm to 25 mm, for combustion liners, heat shields, and fabricated assemblies.
  • Seamless Tubes: For instrumentation and high-temperature fluid systems, supplied in limited sizes on request.
  • Welding Wire: Matching filler metals available for repair and fabrication of Waspaloy components, subject to strict welding procedure control.

Related Standards

StandardDescription
AMS 5544Sheet, Strip, and Plate, Solution and Aged
AMS 5546Sheet and Strip, Annealed
AMS 5704Bar, Forging, and Ring, Solution and Aged
AMS 5707Bar, Forging, and Ring, Annealed
AMS 5708Bar, Forging, and Ring, Solution Treated
ASTM B637Bar, Forging, and Forging Stock (N07001)
ASME SB-637Boiler and Pressure Vessel Code
AWS A5.14Welding Wire (ERNiCrCoMo-1)

Frequently Asked Questions

What is Waspaloy alloy?

Waspaloy is a nickel-chromium-cobalt precipitation-hardening superalloy with high strength, creep resistance, and oxidation resistance up to 870°C. It is used in gas turbine discs, rings, and aerospace fasteners.

What is the UNS and Werkstoff number for Waspaloy?

Waspaloy is designated as UNS N07001 and W.Nr. 2.4654. Its aerospace specifications include AMS 5544, AMS 5546, and AMS 5704.

What is the chemical composition of Waspaloy?

Waspaloy is balanced nickel with 18-21% chromium, 12-15% cobalt, 3.5-5% molybdenum, 2.75-3.25% titanium, and 1.2-1.6% aluminum, plus controlled carbon and boron for grain boundary strength.

What is the maximum service temperature of Waspaloy?

Waspaloy can operate continuously up to approximately 870°C (1600°F) and retains useful strength at temperatures where Inconel 718 would lose significant capability.

What are the typical mechanical properties of Waspaloy?

In the aged condition, Waspaloy typically exhibits tensile strength of 1275 MPa, yield strength of 860 MPa, and elongation of 15-25%, with hardness between 33 and 42 HRC.

How does Waspaloy compare to Inconel 718?

Waspaloy has higher cobalt, lower iron, and better high-temperature strength and creep resistance than Inconel 718, but it is less weldable and more susceptible to strain-age cracking during fabrication.

What product forms are available for Waspaloy?

Waspaloy is available as round bars, forgings, sheet, plate, seamless tubes, and welding wire. Hangbo Alloy Group supplies these in solution-treated and aged conditions per AMS specifications.

What is the standard heat treatment for Waspaloy?

Standard heat treatment includes solution annealing at 1010°C, aging at 843°C for 4 hours, and final aging at 760°C for 16 hours, all air cooled.

What are the main applications of Waspaloy?

Main applications include gas turbine discs, compressor discs, rings, shafts, aerospace fasteners, industrial gas turbine combustion hardware, and high-temperature instrumentation.

Is Waspaloy weldable?

Waspaloy is weldable but requires more care than Inconel 718. Matching filler metals such as ERNiCrCoMo-1 are used, and welding procedures must control heat input and restraint to avoid cracking.

What is the density and melting point of Waspaloy?

Waspaloy has a density of 8.19 g/cm³ and a melting range of 1330-1350°C, typical of high-nickel superalloys.

What is the lead time and MOQ for Waspaloy material?

Standard round bars and forgings can typically be supplied in 2-6 weeks depending on size and quantity. Minimum order quantities vary by product form; contact Hangbo Alloy Group for a specific quotation.

Contact Us for Waspaloy

Hangbo Alloy Group maintains supply of Waspaloy round bars, forgings, sheet, and plate for gas turbine and aerospace applications. Our team can assist with material selection, heat treatment specification, NDT requirements, and export documentation. We support customers in aerospace, power generation, and high-performance industrial sectors with reliable quality and fast delivery.

For quotations, material certifications, or technical consultation, contact our sales team or call +86-136-1165-6360. We typically respond within 10 minutes.

Need Waspaloy Material?

Request a quotation for Waspaloy round bars, forgings, sheet, or plate. We stock standard sizes and accept custom orders.